A PTFE Rod is a solid cylindrical bar made from Polytetrafluoroethylene, a high-performance fluoropolymer known for its exceptional chemical resistance, low friction, and broad temperature tolerance. These rods are widely used in industrial applications where non-stick properties, electrical insulation, and durability under harsh conditions are required. Also known as Teflon® rods (a common brand name), they are available in various diameters, lengths, and grades to suit specific needs across multiple sectors, including chemical processing, food and beverage, pharmaceutical, and electrical industries.
Key Features and Benefits of PTFE Rods
Excellent Chemical Resistance: Inert to most chemicals and solvents, making them ideal for corrosive environments.
Low Coefficient of Friction: Provides non-stick and self-lubricating properties, reducing wear and energy consumption.
High-Temperature Stability: Performs consistently in temperatures ranging from -200°C to +260°C.
Excellent Electrical Insulation: High dielectric strength, suitable for electrical and electronic applications.
Non-Toxic and FDA Compliant: Safe for use in food processing and medical applications.
UV and Weather Resistance: Resistant to degradation from sunlight and outdoor exposure.
Technical Specifications and Parameters
Our PTFE rods are manufactured to meet strict quality standards. Below are the typical specifications:
Property
Standard Value
Test Method
Density
2.14 - 2.20 g/cm³
ASTM D792
Melting Point
327°C
ASTM D3418
Continuous Service Temperature
-200°C to +260°C
ASTM D794
Tensile Strength
20 - 35 MPa
ASTM D638
Elongation at Break
300 - 500%
ASTM D638
Coefficient of Friction (Dynamic)
0.04 - 0.10
ASTM D1894
Dielectric Strength
19 - 23 kV/mm
ASTM D149
Water Absorption
< 0.01%
ASTM D570
Available Sizes and Dimensions
We offer PTFE rods in a comprehensive range of standard and custom sizes to fit your application requirements.
Diameter (mm)
Standard Length (mm)
Tolerance
5
1000
±0.2 mm
10
1000
±0.2 mm
15
1000
±0.3 mm
20
1000
±0.3 mm
25
1000
±0.3 mm
30
1000
±0.4 mm
50
500, 1000
±0.5 mm
100
500
±1.0 mm
Custom diameters and lengths are available upon request. We can also provide rods with specific tolerances for precision machining.
Common Applications of PTFE Rods
Chemical Processing: Used for seals, gaskets, liners, and bearings in pumps and valves handling corrosive fluids.
Electrical Industry: Ideal for insulators, coil bobbins, and terminal blocks due to high dielectric strength.
Food and Beverage: Applied in non-stick surfaces for rollers, guides, and conveyor components.
Automotive and Aerospace: Utilized in fuel systems, bearings, and bushings where low friction and high temperature resistance are critical.
Medical Devices: Used in surgical instruments and diagnostic equipment for its biocompatibility and chemical inertness.
General Industrial: Suitable for wear pads, slide plates, and low-friction components in machinery.
FAQs About PTFE Rods
What is the maximum temperature a PTFE rod can withstand?
PTFE rods can typically operate continuously at temperatures up to 260°C (500°F). For short-term exposure, they can handle up to 300°C. At the lower end, they remain flexible and functional down to -200°C, making them suitable for cryogenic applications.
Are PTFE rods resistant to all chemicals?
PTFE rods are highly resistant to virtually all industrial chemicals and solvents, including strong acids, alkalis, and oxidizing agents. They are attacked only by molten alkali metals and certain fluorine compounds under extreme conditions.
Can PTFE rods be machined easily?
Yes, PTFE rods are relatively soft and can be machined using standard metalworking tools, such as lathes, mills, and drills. It is recommended to use sharp tools with high rake angles and adequate cooling to achieve a smooth finish and prevent material deformation.
What is the difference between virgin PTFE and filled PTFE rods?
Virgin PTFE rods are made from pure PTFE resin, offering the best chemical resistance and electrical properties. Filled PTFE rods incorporate materials like glass fiber, carbon, graphite, or bronze to enhance specific characteristics, such as improved wear resistance, reduced creep, or better thermal conductivity, though sometimes at the cost of reduced chemical resistance.
Is PTFE safe for food contact applications?
Yes, virgin PTFE is FDA compliant and considered safe for food contact. It is non-toxic, odorless, and does not contaminate food products, making it suitable for food processing equipment, baking surfaces, and packaging machinery.
How do I select the right diameter and length for my application?
Consider the mechanical load, space constraints, and the final machined part dimensions. Standard diameters range from 5mm to 100mm and lengths up to 1000mm. For custom parts, provide your technical drawings, and our engineering team can recommend the optimal rod size to minimize waste and machining time.
Does PTFE rod have any UV or weathering limitations?
PTFE has excellent resistance to UV radiation and weathering. It does not significantly degrade or become brittle when exposed to sunlight or outdoor environmental conditions over long periods, making it suitable for both indoor and outdoor applications.
What are the storage recommendations for PTFE rods?
Store PTFE rods in a cool, dry place away from direct sunlight and heat sources. They should be kept clean and protected from dust, moisture, and mechanical damage. Stacking should be avoided to prevent deformation; store them horizontally on a flat surface or vertically in racks.
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