Wear Strip In Roll

What is Wear Strip In Roll?

Wear Strip In Roll is a high-performance, flexible material supplied in a continuous roll format. It is specifically engineered to protect surfaces from abrasion, impact, and corrosion in demanding industrial environments. The primary advantage of the roll form is its adaptability; it can be easily cut to size on-site, minimizing material waste and installation time. This product is commonly used to line chutes, hoppers, conveyor skirts, and other equipment where sliding or impact wear is a significant concern. Made from advanced polymers or rubber compounds, it offers a cost-effective solution for extending the service life of machinery and reducing maintenance downtime.

Key Features and Technical Specifications of Wear Strip In Roll

Our Wear Strip In Roll is manufactured to the highest standards, ensuring consistent performance and durability. Below is a detailed breakdown of its physical properties and material composition.

Material Properties & Performance Data

Standard Roll Dimensions and Variants

We offer a range of standard sizes to suit various applications. Custom dimensions can be produced upon request for large-volume orders.

• Standard Widths: 50mm, 100mm, 150mm, 200mm, 300mm
• Standard Thicknesses: 6mm, 10mm, 12mm, 15mm, 20mm
• Standard Roll Length: 10 meters, 20 meters, 30 meters, or Continuous Coils up to 100 meters.
• Material Types: UHMW-PE (Ultra-High-Molecular-Weight Polyethylene), Nylon, Polyurethane, Abrasion-Resistant Rubber.
• Backing Options: Plain (for mechanical fastening), Pressure-Sensitive Adhesive (PSA), High-Strength Industrial Adhesive.

Applications of Wear Strip In Roll

The versatility of Wear Strip In Roll makes it suitable for a wide array of industries. Its primary function is to act as a sacrificial liner, absorbing impact and resisting abrasion to protect more expensive structural components.

• Mining and Quarrying: Lining for truck beds, hoppers, chutes, and screens to handle abrasive materials like ore, coal, and gravel.
• Bulk Material Handling: Used as conveyor skirtboard liners, impact bars under loading points, and bin liners to prevent material buildup and belt damage.
• Agriculture: Protection for grain augers, silos, and fertilizer spreaders.
• Manufacturing and Recycling: Liners for sorting plants, shredders, and equipment handling scrap metal or plastic.
• Construction: Application in concrete chutes, piling rigs, and heavy machinery to protect against wear from sand, aggregate, and rocks.

Frequently Asked Questions (FAQ) About Wear Strip In Roll

What is the main advantage of using Wear Strip In Roll over pre-cut plates?

The roll format offers superior flexibility and efficiency. It can be cut to the exact length required on-site, drastically reducing material waste from off-cuts associated with pre-cut plates. This also simplifies the process of lining complex curves and irregular shapes, allowing for a more precise and faster installation.

How do I select the correct material type for my application?

Material selection depends on the specific type of wear and operating environment. UHMW-PE is excellent for sliding abrasion and has a low coefficient of friction. Polyurethane offers superior tear and abrasion resistance with higher load-bearing capacity. Nylon is known for its high mechanical strength and temperature resistance. Abrasion-resistant rubber is best for impact absorption and noise reduction. Consulting with our technical team with details of your application (material handled, particle size, impact force, temperature) is recommended for the optimal choice.

What is the best method for installing the Wear Strip?

Installation methods vary based on the backing. For adhesive-backed strips, ensure the surface is clean, dry, and free of oil or grease. Apply firm, uniform pressure along the entire length. For plain-backed strips, use appropriate mechanical fasteners like counter-sunk bolts or rivets. It is crucial to follow a staggered fastener pattern and ensure the strip is pulled tight during installation to prevent material from getting underneath.

Can the Wear Strip be used in outdoor or wet environments?

Yes, most materials used in our Wear Strip, particularly UHMW-PE and certain rubber compounds, are highly resistant to moisture, UV radiation, and a wide range of chemicals. This makes them perfectly suitable for outdoor applications, wash-down areas, and environments with exposure to mild chemicals or seawater.

What is the typical service life of a Wear Strip installation?

The service life is not a fixed number and depends entirely on the application's severity. Factors include the abrasiveness of the material being handled, impact forces, particle size, and operational speed. In moderate abrasive service, a UHMW-PE liner can last several years. In extremely high-wear applications, it may require inspection and replacement more frequently. Regular maintenance checks are advised to monitor wear and plan for replacements proactively.

Do you offer custom colors or formulations?

While our standard products are typically black or natural (white), we can often accommodate requests for custom colors for coding or safety purposes in large production runs. We also develop custom formulations to meet specific requirements for chemical resistance, extreme temperatures, or fire retardancy. Please contact our sales department to discuss custom solutions.

How do I calculate how much material I need to order?

To calculate the required quantity, you need the total surface area to be covered. Measure the length and height/width of the area. For a rectangular surface, the area is length x width. If the surface has a complex shape, break it down into simple rectangular sections. Remember to account for a small amount of overlap (typically 10-20mm) at joints. Our technical support team can assist you with these calculations based on your technical drawings or site measurements.